Accidents and operational hazards are important concerns in the manufacturing industry. An accident during daily operations can begin with a minor violation, but end up causing severe injuries to the workers involved.

Although health and safety measures at production and manufacturing units have improved a lot over the years, many have still discussed accidents during manufacturing and production. AI Vision-powered manufacturing solutions can lead to immense safety developments in most industries. Artificial Intelligence is a technology that has constantly been growing, making way for new possibilities.

AI Vision plays a vital role in helping manufacturers to prevent accidents, get organized, and enhance the workplace’s safety operations.

Workplace safety is related to many factors. Moreover, their control is complicated by vast territories that are difficult to follow with the human eye. Automated systems analyze the movement of special equipment and workers on the production site, measure the distance between objects and the weight of the lifted loads, analyze employees’ appearance, and much more.

AI Vision Drives Efficiency And Safety 

AI Vision increases the efficiency of the people in a workplace and ensures their safety. Monitoring workers for wearing protective gear is a huge issue to take care of inside a manufacturing plant. With AI Vision at work, even minor violations like taking off a helmet or gloves are reported in real-time. This automation of detection enables the manufacturers to minimize the risk of accidents that can take place while improving operational efficiency.

While not wearing protective equipment such as a helmet, mask, or gloves could seem like minor disobedience of protocols, it is the first step leading to any workplace accident. 24/7 automated inspections through cameras can act as supervisors for the workplace’s people. With more focus on the safety of the employees and constant supervising, the efficiency of work done gradually increases. 

Moreover, there are several other benefits of including AI Vision in a workplace, these include:

Smart Maintenance

A single equipment failure can result in hours of downtime and repair costs during manufacturing. AI Vision can recognize the imperfections of products on a production line with accuracy and speed. This lowers the cost of quality controls and eliminates waste to optimize the process of manufacturing.

On-Premise Security

As we stated earlier, AI Vision can be beneficial in reducing accidents in the workplace. Other than that, it could be used to monitor the flow of people in industrial sites, warehouses, and other manufacturing units. Entry of unauthorized personnel can be restricted to specific areas with facial recognition in real-time. AI Vision can detect potentially dangerous situations for workers while controlling the access of vehicles and people in the manufacturing unit.

Anomaly Detection

AI Vision can also help you to ensure smooth functioning with Anomaly detection. It can identify unexpected events, technical glitches with its data analysis technique. Anomaly Detection will help you fix those parts that have bad conditions in the production chain by which the manufacturing costs could be reduced.

Predictive Maintenance

Malfunctioning parts or equipment breakdown leads directly to stoppage in the work structure. Businesses that rely on physical components need to do constant maintenance of machinery. With AI Vision, you can optimize equipment usage with a better understanding of its lifetime andnreduced performance. This won’t only save a lot of time, but also a lot of cost reduction would take place if one knows about the condition of machinery beforehand.

Quality Control

With AI Vision, you could easily control the finished product’s quality and the complete production process. Defects in finished products also mean that the production process lacks the needed accuracy. AI Vision can detect a failure during the production process to ensure the quality of produced goods and recommend options to correct the errors made during the production process. It can also analyze employees’ work during the production process and report if they are not adapting correct actions.

AI Vision eliminates the human factor and errors, providing a 24/7 data analysis and surveillance, which results in the production and manufacturing processes becoming more efficient and safer for the employees at the workplace.

About Cogniphi

Cogniphi is a technology company that focuses on building next-generation vision intelligence solutions that are outcome-driven and seamlessly integrate into the existing infrastructure. Cogniphi’s AI Vision is a platform that’s built to improve operational efficiency at every level of an organization, across industries and sectors.

If you’re wondering how Cogniphi’s AI Vision can help you transform your business, get in touch with us for a free demo!

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